Climate, Natural Resources and Environment
EMERITUS
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Aeroespace
AI-based testing pyramid towards virtual certification of next-gen composite
Project dates
2024-2028
Website
Role of Zabala
Partner
Project led by
IKERLAN
13
Partners
7
Countries
5 M€
Total Budget
4
Years
The aerospace industry faces substantial challenges in certifying composite aerostructures, a process that relies on extensive physical testing under the traditional pyramidal framework. This sequential, resource-intensive approach hampers innovation, increases costs, and extends time-to-market for new designs. Additionally, current methods fail to provide insights into the interactions between testing levels, limiting the ability to predict and adapt to changes in materials or processes. To achieve Europe’s ambitious climate-neutral aviation targets, a more efficient and sustainable certification process is urgently needed.
pAIramid aims to streamline aerostructure design, development, and certification by introducing an AI-powered digital framework that integrates virtual testing across all levels of the certification pyramid using high-fidelity simulations and data-driven insights.
The project also advances sustainable thermoset and thermoplastic composites, along with innovative Liquid Resin Infusion (LRI) and Fused Deposition Modelling (FDM) manufacturing processes.
By project’s end, pAIramid will deliver a comprehensive solution to enhance efficiency, safety, and sustainability in aerostructure certification and production, driving progress towards Europe’s climate-neutral aviation goals.


This project has received funding from the European Union’s Horizon Europeresearch and innovation programme under grant agreement No 101192736.

“Shaping the future of aerospace with digital precision and sustainable innovation.”
Edoardo Genova
Senior innovation consultant













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